Cable assembly

u003ch3u003eHigh-speed data transmissionu003c/h3u003ernu003cpu003eWe assist you in creating high-speed connectivity solutions that are characterized and qualified with the most advanced u003cstrongu003edesign simulation and testingu003c/strongu003e methods.u003c/pu003e

u003culu003erntu003cliu003eHigh-reliability and high-performance technologiesu003c/liu003erntu003cliu003eOptimal performances with minimal near-end crosstalk (NEXT) and far-end crosstalk (FEXT), insertion loss and return lossu003c/liu003erntu003cliu003eEthernet up to 10 Gbit/su003c/liu003erntu003cliu003eUSB 3.2 Gen 2 up to 10 Gbit/su003c/liu003erntu003cliu003eUSB 2.0 up to 480 Mbit/su003c/liu003erntu003cliu003eHDMI 1.4u003c/liu003erntu003cliu003eFast sample delivery (references in flyer)u003c/liu003ernu003c/ulu003e

u003cpu003eWith our in-house capabilities in cable assembly and system engineering, we spare you the time of optimizing, simulating and testing your high-speed designs: we’ll take care of this, u003cstrongu003efrom prototyping to protocol compatibilityu003c/strongu003e.u003c/pu003e

u003ch3u003eSingle Pair Ethernetu003c/h3u003ernu003cpu003eThe increasing density of sensors, actuators and controllers in networked devices used in industrial automation, transportation, smart cities and defense poses particular challenges in Ethernet connectivity, among which long cabling distances to cover, bandwidth limitations from legacy connectivity systems, and complexity from managing multiple protocols. These challenges have fueled the demand for a u003cstrongu003esmaller, lighter and more affordableu003c/strongu003e version of the Ethernet, the Single Pair Ethernet (SPE), which uses just one pair of twisted copper wires and offers:u003c/pu003e

u003culu003erntu003cliu003eData transmission at speeds ranging from 10 Mbit/s to 10 Gbit/su003c/liu003erntu003cliu003ePower over Data Line (PoDL) up to 52 Wattsu003c/liu003erntu003cliu003eOver distances from 15 meters (at 10, 100 and 1,000 Mbit/s) to 1,000 meters (at 10 Mbit/s)u003c/liu003ernu003c/ulu003e

u003cpu003eIn leveraging our technologies dedicated to applications requiring faultless precision, durability and resistance to extreme conditions, we combine SPE’s unique features with our high-reliability, high-performance, sealed connectors to take SPE connectivity to new application dimensions in u003cstrongu003eindustrial production lines and defense UAVsu003c/strongu003e.u003c/pu003e

u003ch3u003eMiniature u0026amp; high-density cable assemblyu003c/h3u003ernu003cpu003eCabling miniature and dense connectors is extremely challenging and requires special technical know-how and specific tooling, assembly techniques and testing methods, well mastered by our operators. u003cstrongu003eMiniaturization processesu003c/strongu003e pertain to the entire chain of the cabling design and manufacture, including:u003c/pu003e

u003culu003erntu003cliu003ePart alignment on both the plug and receptacleu003c/liu003erntu003cliu003eBend relief cutting and cable jacket strippingu003c/liu003erntu003cliu003eConductor back trimming and strippingu003c/liu003erntu003cliu003eSoldering, braid shielding, insulator tube and back nut pottingu003c/liu003erntu003cliu003eO-ring and boot bend relief fixation, etc.u003c/liu003ernu003c/ulu003e

u003cpu003eLeverage our expertise in miniaturization to design u003cstrongu003ecompact, lightweight and small-footprintu003c/strongu003e cable assemblies that fulfill the shape, size, weight and power (SWaP) requirement of your device and electronic ecosystem.u003c/pu003e

u003ch3u003eSilicone cable assembly solutionsu003c/h3u003ernu003cpu003eOvermolds and heat-shrink tubing that provide sealing at the junction of the connector and the cable can impart functionality such as abrasion and impact resistance, low friction, vibration damping and protection from fluid ingress. One of the insulation materials available in rubber is silicone. It’s generally non-reactive, stable, resistant to extreme environments, and offers the widest thermal range (from -60 °C to 180 °C). Silicone cable assemblies thus stand up to any u003cstrongu003esterilizationu003c/strongu003e challenge you can throw at them: steam autoclave, high heat, disinfectants and sterilant solutions. Our u003cstrongu003ewide rangeu003c/strongu003e of silicone cable assemblies includes:u003c/pu003e

u003culu003erntu003cliu003eCustom silicone overmoldsu003c/liu003erntu003cliu003eCustom geometriesu003c/liu003erntu003cliu003eLow-friction coating to prevent damage over the lifetime of the cableu003c/liu003erntu003cliu003eCustom colors availableu003c/liu003ernu003c/ulu003e

u003cpu003eThe silicone overmolds from the Fischer Core Series in sizes 104 and 105 are medical cable assemblies tested to u003cstrongu003eISO 13485u003c/strongu003e.u003c/pu003e

u003ch3u003eOptimized cabled solutionsu003c/h3u003ernu003cpu003eNo matter what stage of the design process you’re at, whether it be initial project sketches or fully defined design solutions, our experienced cable assembly engineers will work with you to help specify and select the proper materials and optimize the u003cstrongu003eform, fit and functionu003c/strongu003e of a large variety of electrical, optical, fluid/gas and hybrid connections. Our engineers consider the end-use application and its environment and ecosystem as a whole, and integrate third-party connectors as well. Our u003cstrongu003ecapabilitiesu003c/strongu003e include:u003c/pu003e

u003culu003erntu003cliu003eOvermolded cable assemblies for bend protection (thermoplastic and silicone) and right-angled overmoldsu003c/liu003erntu003cliu003eWiring harness assembliesu003c/liu003erntu003cliu003eInternal potting enhancing sealing level to allow for submersionu003c/liu003erntu003cliu003eHeat shrinking for added protection and support to exposed wireu003c/liu003erntu003cliu003eBreakouts, pigtails, fiber optic terminationu003c/liu003erntu003cliu003eLow cost and disposable options, etc.u003c/liu003ernu003c/ulu003e

u003cpu003eOur solutions are compliant with the highest technology standards in terms of ruggedness, sealing and high-speed data transmission.u003c/pu003e

u003ch3u003eRugged cable assembly solutionsu003c/h3u003ernu003cpu003eConnectors and cables must be assembled and optimized through specific tools, techniques and materials for your rugged device to function properly, reliably and durably in severe operating conditions and harsh environments. Rely on our engineers and operators’ u003cstrongu003edesigns, materials and technologiesu003c/strongu003e to ruggedize your cable assembly solution so as to make it withstand weathering, abrasion, shocks, vibrations, temperature extremes, electromagnetic interferences, radiations, chemicals, as well as sterilization and cleaning processes.u003c/pu003e

u003culu003erntu003cliu003eHigh sealing performanceu003c/liu003erntu003cliu003eEMI shieldingu003c/liu003erntu003cliu003eFlex lifeu003c/liu003erntu003cliu003eResistance to tension forceu003c/liu003ernu003c/ulu003e

u003cpu003eThe ruggedization processes we master comply with the highest connectivity standards.u003c/pu003e

u003cpu003eu003cstrongu003eCustom overmolds and cable colorsu003c/strongu003e are also available, e.g. tan 499 for defense applications.u003c/pu003e